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Hard Broaching

Table Up Model

The universal STENHOJ Table-Up Model for soft broaching and hard re-broaching in hardened work pieces is a heavy and compact broaching machine.

The Table-Up model is easy to automate. Automation is often applied with the integration of a robot from the rear side of the machine and no safety-fencing. This allows for easy front access to the machine.

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Features

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    1 to 4 broaching stations

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    Cutting force to 140 kN at 60 m/min

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    Easy to automate with various concepts

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    Electromechanical servo-drive only

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    High quality components

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    Length of Broaches up to 1.400 mm

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    Planetary roller spindles only

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    Stable and flexible design

Specifications

  • Electro-Mechanical Broaching

    • All STENHØJ broaching machines are designed exclusively with an electromechanical SERVO drive, placing us in the technological forefront of the broaching industry.

      The SERVO-drive brings strong benefits to the broaching operation and prompts a high level of stability, accuracy and durability – qualities that our machinery is known for worldwide.

      Planetary roller spindles
      All STENHØJ broaching machines are equipped with long life planetary roller spindles securing great stability and extremely low noise. With the use of 2 spindles the forces of one line give optimum load distribution.

      SERVO-drive
      The servo drive eliminates heating time and secures:

      • 100% position control
      • Variable speed control
      • Energy efficiency
      • Fewer components
      • Less maintenance
  • Quick Tool-Change System

    • STENHØJ broaching machines are equipped with a Quick-Change system for ergonomic and rapid change of shaft and tail ends – an advantage for quick changeover of broaches with different diameters.

      Operated by an electromechanical retriever, the lengths of the broaches, and return and play-free guidance on the broach tail end, can be automatically adjusted during the broaching process.

      Stepless adjustment for various tools with servo motors can be freely programmed in the PLC with the intelligent “Teach-In” function, enabling quick tool change for new workpieces to be broached.

  • Højkvalitets KNOLL Kølesystem

    • For our broaching machine coolant supply, STENHØJ uses the high-quality ‘KNOLL- .It works’ coolant system.

      The KNOLL system provides effective filtration and ensures optimal conditions for profile surfaces, while extending the lifetime of coolant and broaches.

      As an alternative to normal filtration, we offer a chip conveyor built-in solution. This design is more cost-effective and takes up less footprint.

  • Automatisering

    • At STENHØJ we offer full automation services that fit your unique broaching application.

      We manufacture complete loading and unloading systems and offer full machine integration. Additionally we supply extra buffers, handling systems or integration into a production cell – independently or in cooperation with your house supplier.

      The machines can be loaded either from the front or rear side.

      See custom examples and read more on our page on Automation

Examples

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